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Horizontal Machining Center MDL Series

Horizontal machining center MDL series realizes high-precision and high-efficiency multi-process automated machining with its linear tool magazine, on-line manual tool change, flexible logistics loading and unloading methods, oil-air lubrication, spindle temperature compensation, high-speed cooling, dynamic balance experiment and thermal deformation compensation technology, as well as fast moving speed, which is especially suitable for mass production of precision parts such as plates, disks and boxes.

Specifications

Unit

MDL50

MDL63

MDL63A

X/Y/Z axis travel

mm

800/800/630(Inline spindles)800/800/610(electric spindle)

800/800/630(Inline spindles)800/800/600(electric spindle)

1000/800/630

X/Y/Z axis Max. rapid traverse

m/min

54

40

40

X/Y/Z axis feed speed

mm/min

1~10000

1~10000

1~10000

Spindle speed

rpm

50~10000(Inline spindlesⅠ)50~5000 (Inline spindlesⅠ型)50~18000(electric spindle)

50~6000(Inline spindles)50~12000(electric spindle)

50~6000(Inline spindles)

Spindle taper

mm

HSK63A

HSK100A

HSK100A

Spindle diameter

 

φ80

φ100

φ100

Transmission type

 

Stepless

  

Spindle motor power

kw

15/18.5(Inline spindles)25/35 (electric spindle)

22/26(Inline spindles25/55(electric spindle)

22/26

Spindle lubrication

 

Oil and grease lubrication(Inline spindles)Oil-air lubrication(electric spindle)

Oil and grease lubrication(Inline spindles)Oil-air lubrication(electric spindle)

Oil and grease lubrication

Tool capacity

 

24

28

28

Tool selection

 

Randomization

Randomization

Randomization

Tool change time

s

7(cut – cut)
1.5(tool-tool)

7(cut – cut)
2.5 (tool-tool)

7(cut – cut)
2.5 (tool-tool)

Max. tool diameter

mm

φ75 (empty space: φ150)

φ110 (empty space: φ230)

φ110(empty space:φ230)

Max. tool length

mm

360

390

390

Max. tool weight

kg

8

20

20

Positioning Accuracy

mm

0.008

0.008

0.008

Repeat positioning accuracy

mm

0.004

0.004

0.004

Machine dimensions(L*W)

mm*mm

2000×4800

2100×5050

2300×5050

Net. weight

kg

9000

11000

12000

CNC system

 

FANUC 31i

FANUC 31i

FANUC 31i

Features

  • Horizontal machining center MDL series adopts three-coordinate form in structure, and the tool magazine is a linear tool magazine, which is placed on the top of the machine, narrowing the width of the machine, making the structure of the machine more disciplined and compact, and realizing the tandem and parallel grouping of the machine very well. It improves the utilization rate of the plant floor and saves cost for users.
  • Configuration for the machine tool online manual tool changer can not affect the work of the machine tool to complete the task of tool exchange, improve the degree of automation of the machine tool.
  • In terms of logistics, relying on the simple and compact layout of the machine tool, a variety of workpiece loading and unloading methods can be selected such as truss manipulator, machine by-pass type, machine front through type, etc., which is convenient for the layout of the production line.

Key technical indicators

  • Spindle bearing adopts oil and gas lubrication technology, which prolongs the working life of the bearing and improves the reliability of high-speed operation of the spindle;
  • Advanced spindle temperature compensation technology is applied to realize dynamic compensation of thermal error of machine tool and improve machining precision;
  • Applying high-speed spindle circulating water cooling technology effectively reduces the heat generation of spindle stator and front-end bearing, ensures the spindle rotary runout precision, and meets the machining precision of workpiece;
  • High-speed electric spindle dynamic balance experiments, so that the spindle in the high speed operation is reliable, the machine tool to achieve high-speed cutting.
  • Use machine tool drive thermal deformation compensation technology to offset the error generated by thermal deformation of the screw during high-speed operation;
  • The fast moving speed of machine tool 54m/min shortens the machining time and improves the machining efficiency;
  • The bed is a whole casting, machine tool in the design process through the finite element analysis to make the structure more reasonable.

Applications

  • Line three coordinate horizontal machining center HDL series the machine tool can be widely used for plate, plate, box, shell and precision parts processing, parts can be machined after a clamping to complete the milling, boring, drilling, expanding, hinging, tapping and other processes, not only for the process of concentrated parts of the many varieties of small and medium batch machining, but also for the composition of flexible machining automatic line, complete the automotive industry, the engine cylinder, the cylinder head of the large-scale production of the cylinder head.
  • Widely used in automobile manufacturing, machinery manufacturing, aerospace and new energy industries.
Configuration HDL50 HDL63 HDL63A
Automatic Tool Changer System
Enclosures
Automatic lubrication system
Rigid tapping
Spindle cooling unit
RS-232 transmission system
Electrical cabinet and heat exchange system
Inline spindles(10000rpm) × ×
Inline spindle (5000rpm) O × ×
Inline spindle (6000rpm) ×
Electric spindle (18000rpm) O × ×
Electric spindle(12000rpm) × O ×
Hydraulic systems o O ×
Earth leakage breaker
Tool magazines: 24 × ×
Tool magazines: 28 ×
Spindle internal cooling
Optical encoder O O
Manual tool changing systems
Tool breakage detection device
Spindle oil-air lubrication system O O ×

Note: ● is standard ○ is optional × is not optional

If you have problems with the attachments inside the configuration, you can contact our engineers to do a customized configuration.

Related Products

Certified Quality

We are fully committed to the highest standards of quality for our development andmanufacturing processes as well as to preserving the environment. Our products haveobtained a number of domestic and foreign authoritative certifications.

Get In touch

(+86) 13295238763

24 hours online service

Address No. 2 Xintai Road, Economic and Technological Development Zone Jingjiang City Jiangsu Province, China

Email cncitd@minnuo.com

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